Textured soya protein/Soya chunks/TVP/TSP/Meat Analogue Making Machine
1. Description:
Textured or textures vegetable protein (TVP), also known as textured soy protein (TSP), soy meat, or soya meat, a meat analogue or nutritious meat extender is made through a process known as extrusion cooking with defatted soy flour as raw material. After the soya protein food is extruded from the dies of extruder plant the food is sliced into granules, flakes, chunks, nuggets, goulash, steakettes (schnitzel), etc. by revolving knives, and then is dried in a rotary dryer.
a. Raw Materials: adopts corn flour, fish meal as raw materials
b. Products: This line can be used to produce soya nuggets, TVP/TSP, soya chunks by adjusting the moulds from extruder; meanwhile it can produce cereal, snacks by adjusting the screws from extruder.
c. Capacity: 240kg/h, 500kg/h, 1ton/h
d. Flow chart:
Mixing system---Extrusion system---Drying system---Packing system
e. Voltage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers’ Local voltage according to different countries
f. Machines Materials: All the machines are made by stainless steel, this line is with reasonable design and with high automation; the screws are made by alloy steel, with building block system structure and self-cleaning function
g. Technical Parameters:
Model
|
Installed power
|
Real power
|
Output
|
Dimension
|
AMC65
|
90kw
|
65kw
|
100-150kg/h
|
13000x1200x2200mm
|
AMC85
|
120kw
|
95kw
|
400-500kg/h
|
20000x3500x4300mm
|
AMC90
|
115kw
|
90kw
|
800-1000kg/h
|
27000x3500x4300mm
|
AMC115
|
160kw
|
110kw
|
1500-2000kg/h
|
28000x3500x4300mm
|
2. Features of Our Twin Screw Extruder:
a. The screws are made by alloy steel (38CrMoAL) and special craft by nitriding process, The HRC hardness is around 60---62, it has good self-cleaning ability and does not need to discharge or clean the barrel and screw, when roasting or replacing of materials.
b. The extrusion barrel is constructed of carbon steel, is made by #45 steel, stainless steel coating.
c. The gearbox has automatic lubrication function, with extends gear life.
d. Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.
e. SIEMENS(CHINA) brands electronic parts used in the controller box, make sure the extrusion process perfect.
f. Main Motor from SIEMENS(CHINA), ensure its powerful extrusion and excellent performance.
3. Textured Soya Protein Food Made By Our Twin Screw Extruder
Our twin screw extruder can make soya protein food like Ball, Chunks, Flake, Cube, Mince etc with various shapes and colors through changing the dies and formulas
We have full formula of foods and will guide you to use different materials to produce variety quality food.
4. High Reputation Among Our Customers
At present, Our Company locks in 70% market share in China, and our products have been selling well to more than 90 countries like Germany, Australia, Ukraine, Malaysia, Indonesia, Syria, Philippine, Thailand, Romania, South America, Middle East, Africa and other countries or regions.
We hope to establish good and long term friendly business relationship with more clients all over the world in the future.
5. Our Service
1. Free consultation service before, during, and after sales;
2. Free project planning and design services;
3. Free installation and commissioning of equipment until everything is functional;
4. Free management of equipments' long distance shipping;
5. Free training of equipment maintenance and operating personally;
6. Free new production techniques and formulas;
7. Provide 1 year complete warrantee and life-time maintenance service;
8. Engineers available to service machinery overseas.
9. Provide technical exchanging
10. Provide English Version of Installation/Operation/Service/Maintenance Manual
If you have any needs or enquiries, please feel free to contact us!